POLAR LabelSystem DC-11plus

POLAR LabelSystem DC-11plus

Most productive system for industrial production of die-cut labels

POLAR LabelSystem DC-11plus is designed for the highly automated in-line production of banded die-cut labels. The menu-driven system setup makes operation easier and reduces make-ready time.

The workflow:

First of all, a POLAR high-speed cutter cuts the label material to strips, either in-line or off-line. Automatic cutter POLAR Autocut 25plus takes the strips and cuts two strips at once into label stacks. The automatic label feeding system separates the two strips and guides the individual stack automatically in front of the cutting die. After that the punching stamp pushes the stack through the cutting die (puncture principle) where the stack is given its intended shape.
After die-cutting the label stacks are automatically pushed to the single-station bander BDplus where they are banded. The ultra-sonic welding unit integrated in the BD needs no preheating, is always ready for operation and saves the material. No annoyance caused by bad smell.

Highlights of LabelSystem DC-11plus:

  • Excellent performance of up to 1,440 bundles per 60 minutes with a minimum of manpower
  • OptiChange allows to perform a job change in only 15 minutes
  • OnePunchRegister allows to position the cutting die in line with the printed image with just one pack
  • Utmost cutting and die-cutting precision via fixing the material
  • Automatic cutter Autocut 25plus with alternate knife frame allows preparation off the machine.
  • System die-cutter DCplus is equipped with an alternate-frame system with patent positioning aid which allows preparation off the machine. An alternate frame in center position allows the easiest alignment to the right and left sides (patented). Size adjustment of gauge and feeder unit is carried out without any tools and synchronous via hand wheel (patented). For setting the register the stamping punch can be continuously extended millimeter by millimeter.
  • On POLAR single-station bander BDplus size adjustment is motor-driven via central control display. This allows also a precision adjustment in automatic operation.

POLAR LabelSystem DC-11
Technical Data
Label size min. 20 x 40 mm
Label size max. (1 strip) 170 x 210 mm
Label size max. (2 strips) 120 x 120 mm
Die-cut format min. 16 x 36 mm
Die-cut format max. (1 strip) 166 x 206 mm
Die-cut format max. (2 strips) 116 x 116 mm
Stack height min. 25 mm
Stack height max. 120 mm
Max. performance (2 strips) per minute 24 cycles

Components

Automatic cutter POLAR Autocut 25

Automatic cutting machine POLAR Autocut 25

the key component of the DC-11, DCC-11 and SC-25 LabelSystems for the efficient production of die-cut labels

Die-cutter POLAR DC

System die-cutter POLAR DC

uses the puncture principle and is suitable for all common label papers

Single-Head Bander POLAR BD

Single-Station Bander POLAR BD

a component of a POLAR LabelSystems DC. It automatically bands labels.

Content Management by   Inter Red
Loading
Cookies help us to improve your experience. By using this website, you agree to our use of cookies. For more details, please visit our Data Privacy Statement.