POLAR LabelSystem DCC-11

POLAR LabelSystem DCC-11

Counter-pressure based system for compressible materials, and a highly-automated in-line production

POLAR LabelSystem DCC-11 is designed for the highly automated in-line production of banded die-cut labels made of compressible materials, such s OPP foils for in-mold.

OptiChange makes operation easier and reduces make-ready times. Job change is possible within 15 minutes. Ultimate die-cutting precision is achieved by aligning the stack on all four sides and clamping it before the actual die-cutting process.

The workflow:
First of all, a POLAR high-speed cutter cuts the label material to strips, either in-line or off-line. The strips are cut into label stacks by automatic cutting machine POLAR Autocut 25. A pusher device at the Autocut 25 front table transports the label stack to the DCC system die-cutter. After die-cutting the label stacks are automatically pushed into the banding unit where they are banded one by one (log banding is optional).

Component highlights:

  • Automatic cutter Autocut 25 with alternate knife frame allows preparation off the machine.
  • System die-cutter DCC is also equipped with an alternate-frame system with patent positioning aid which allows preparation off the machine. An alternate frame in center position allows the easiest alignment to the right and left sides (patented). The stamping punch has an interchangeable die plate without recesses. It allows die-cutting without support plates  Since the cutting die has no holding flash on the inside the material will not be welded together.
  • The banding unit allows adjustments while automatic operation is in progress. The ultra-sonic welding unit needs no preheating and is always ready for operation and saves the material. No annoyance caused by bad smell.

Technical Data
Label size, min. 50 x 50 mm
Label size, max. 170 x 250 mm
Die-cut format, min. 46 x 46 mm
Die-cut format, max. 166 x 246 mm
Clamp opening, min. 35 mm
Clamp opening, max. Height of cutting die  -5 mm
Max. performance per minute 8 cycles


Automatic cutter POLAR Autocut 25

Automatic cutting machine POLAR Autocut 25

the key component of the DC-11, DCC-11 and SC-25 LabelSystems for the efficient production of die-cut labels

System die-cutter POLAR DCC

System die-cutter POLAR DCC

uses counterpressure and is therefore particularly well-suited to special materials, such as plastic, metal foils and large label shapes

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